YAMAHA SMT Placement Machine YSM20R PICK AND PLACE MACHINE
The Yamaha YSM20R pick and place machine is a highly advanced automated assembly system used in the electronics manufacturing industry for placing surface mount devices (SMDs) onto printed circuit boards (PCBs). Its design and functionality enable efficient and precise component placement, contributing to high-quality electronic assemblies.
Working Principle:
1. Component Feeding: The YSM20R utilizes various feeders to hold and supply SMDs. These feeders can accommodate different component sizes and types, ensuring versatility in production.
2. Vision System: The machine is equipped with an advanced vision system that identifies and locates components on the feeders. This ensures accurate pick-up and placement of each component onto the PCB.
3. Pick and Place Mechanism: The pick and place head, featuring multiple nozzles, moves across the machine’s X and Y axes. It picks components from the feeders using suction and then places them onto the PCB with high precision.
4. Z-axis Adjustment: The machine also has a Z-axis mechanism that allows for precise height adjustment, ensuring that components are placed accurately on the PCB pads.
5. Real-Time Monitoring: The YSM20R monitors the entire assembly process in real time, allowing for immediate adjustments and ensuring consistent quality.
| Model | YSM20R |
| Applicable PCB dimensions | Dual stage | Single PCB: L810×W490 mm to L50×W50 mm |
| (For X-axis 2-beam option only) | Double PCB: L380×W490 mm to L50×W50 mm |
| Single lane | L810×W490 mm to L50×W50 mm |
| Mounting capability | X-axis 2-beam: 95,000 CPH (under optimum conditions as defined by Yamaha Motor) when 2 High-Speed Multi (HM) Heads are used |
| Applicable components | High-Speed Multi (HM) Head* | 0201 to 45×45 mm |
| L100 mm, H15 mm or under |
| Flexible Multi (FM) Head | 03015 to 55×55 mm |
| L100 mm, H28 mm or under |
| *Component height of 6.5 mm or higher or component sizes of 12 mm in length/width or greater requires optional multi-camera. |
| Please contact us for info regarding mounting 0201 components. |
| Mounting accuracy | Under optimum conditions as defined by Yamaha Motor |
| (when standard evaluation materials are used): |
| ±0.035 mm (±0.025 mm) Cpk?1.0 (3?) |
| Number of component types | Fixed plate | 140 types max. |
| (8 mm wide tape feeder equivalent) |
| Feeder carriage | 128 types max. |
| (8 mm wide tape feeder equivalent) |
| Tray | 10 types: Carriage type (maximum, when fitted with cATS10) |
| 30 types: Fixed type (maximum, when fitted with sATS30) |
| Power supply | 3-phase AC 200/208/220/240/380/400/416V ±10% 50/60Hz |
| Air supply | Clean dry air of 0.45 MPa or more |
| Exterior dimensions (excluding protrusions) | L 1,374×W 1,857×H 1,445 mm |
| Weight | 2,050 kg |
Usage Instructions:
1. Setup: Position the YSM20R in a suitable environment with necessary power and data connections. Ensure all components and feeders are properly installed.
2. Load Components: Fill the feeders with the required SMDs, ensuring they are correctly aligned for the pick-and-place operation.
3. Configure Machine Settings: Use the user-friendly interface to input production parameters, including component types, placement speeds, and programming settings.
4. Initiate Production: Start the machine and monitor the pick-and-place process. The vision system will guide precise component placement.
5. Regular Maintenance: Perform routine checks and maintenance to ensure optimal performance and longevity of the machine.
Application Areas:
The Yamaha YSM20R is widely used in:
1. Electronics Manufacturing: For assembling consumer electronics, automotive components, and industrial devices.
2. Medical Devices: For the precise assembly of medical equipment that requires high reliability.
Telecommunications: In the production of communication devices that necessitate accurate component placement.
The Yamaha YSM20R pick and place machine is essential for enhancing efficiency and quality in electronic assembly processes, making it a valuable asset in modern manufacturing environments.
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YAMAHA SMT Placement Machine YSM20R PICK AND PLACE MACHINE Images
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